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High Purity Bulk Gas Systems

Our gas systems portfolio offers a diverse line of ultra-high purity gas handling equipment and support services. Our mass customizable gas systems are designed to maximize efficiency, increase overall lifetime and lower life cycle cost for your high purity process utility equipment. Our equipment can provide advantages in: 

 

  • Safety 
  • Productivity 
  • Environmental compliance 
  • Product quality 
High Purity Gas System

High Purity Spec Gas Systems

Our high purity spec gas systems come equipped with advanced functionality and capabilities including an open, fully integrated PLC and HMI panel, with connectivity and networkability, operational sequences, and automated pressure control.

 

  • Compact I/O and processor to fit into small cabinet

  • Provides remote access to all parameters within the gas delivery control system

  • Provides continuous gas flow with minimal technician intervention

  • Automatically controls supply point pressure

  • Automated gas delivery pressure control

  • Automated pressure control eliminates need to open cabinet for manual adjustments, improving safety

  • Precise automated controls provide consistent flow, improving process control


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Gas Cabinets

A wide range of cabinets, controllers and panels can be configured into a system engineered to match your needs. In addition, extensive options are available to meet the industry standards in nearly every gas system. Gas Distribution Systems have a proven record for semiconductor applications with 99.999% uptime. Exentec also provides custom systems and solutions.

 

The family of controllers includes a manual switch for cylinder changeover, a semi-automatic changeover that monitors pressure or cylinder weight and fully automated changeover.

 

  • Inert, toxic hazardous gases; semi-auto or fully automatic

  • Cabinet or rack-mounted

  • Single-, dual- and multiple-process panel configurations

  • Optional purge panel with proven purge procedure

  • Engineered to process requirements

  • Relay logic to override PLC for fire, leak shutdowns, etc.

  • Modular construction improves service and maintenance

  • SEMI-S2 compliant

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Gas Blender Systems

The Exentec Gas Blender is a closed-loop, control-based gas blending system combined with a built-in analyzer. It provides an accurate blend ratio at variable flow rates up to 250 slpm. These features, combined with intuitive PLC control software and a user-friendly touch-screen HMI, provide a safe, reliable and versatile gas mixing system.

The Exentec Blender System expands on standard gas mixing technology by combining an MFC mixing system, surge tank, concentration analyzer and our innovative Power Purge V controller. The automated system maintains operation within the user-defined system parameters. The system is capable of providing consistent results with varying flow rates and adjustable blend ratios.


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Valve Manifold Boxes

The Exentec Valve Manifold Box (VMB) provides safe and reliable distribution points for a gas system. The VMB can include up to eight individual sticks distributing gas from a single supply line. An optional integrated vacuum generator and N2 purge provide a safe and effective means of purging the lines for service. The VMB system can be configured for a fully automatic system, a semi-automatic system or a fully manual system with ESO capability.
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Valve Manifold Panels

Exentec’s high-purity media supply team has extensive experience manufacturing and installing high-purity gas panels and equipment. Our experience enables us to consistently provide innovative, reliable and safe gas equipment to meet our customers’ process requirements.  We offer the following gas panel types: 

 

  • Auto-Crossover Panels 
  • AN Series – Automatic Panels 
  • M Series – Stand-alone Manual Panels 
  • MN Series – Modular Manual Panels 
  • VGP Series – Purge Panels 

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Bulk Specialty Gas Systems

The Bulk Specialty Gas System (BSGS) is a state-of-the-art distribution system designed for safe, automatic delivery of bulk specialty gases. The PLC-based controller provides the operator with intuitive, easy-to-use touchscreen and on-screen prompts to simplify operator interaction.

 

  • Inert, toxic, hazardous gases; semi-auto or automatic PLC-based control
  • Single- or double-process panels with optional purge panel 
  • Supply from cylinder bundles, y-cylinders, tube trailer, tank
  • Automatic crossover with configurable auto-purge
  • Relay logic to override PLC for fire, leak & facility shutdowns
  • High-flow and ultra-highflow design 
  • SEMI-S2 compliant 

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Liquide Precursor Delivery Systems

Exentec’s Liquide (precursor) Delivery System is a chemical distribution system designed to maximize efficiency and performance. The stand-alone system includes redundant panels with auto-crossover capability for increased uptime > 99.9%. The small footprint with large process capacity is designed to distribute liquid chemical via a push gas.

 

  • PLC-based control with touch-screen interface
  • Complete startup, canister & line purge routines
  • Adjustable shelf for canister options up to 20 liter
  • Semi-compliant system and controller
  • Tool interface for System OK, Request Chem and/or Purge  
  • BPSG: TEOS, TEB, TEPO

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Gas Delivery System Controllers

Exentec controllers specified for use in valve manifold boxes (VMBs) meet the needs of specific gas and chemical distribution applications, with options including stick counts and semiautomatic vs. automatic capabilities.

 

  • AVMB4S Controller is adaptable to meet the needs of ultra-high-purity gas delivery systems
  • AVMB8S Controller extends life-aging equipment - a cost-effective alternative to replacing an entire gas delivery system. 

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Vapor Delivery System

Exentec’s Vapor Delivery System is designed to maximize efficiency and performance. The standalone system includes the bubbler vessel, optional chiller and controller. The facilities connections, carrier gas and process lines can be configured from multiple sides to fit into tight spaces. 

The system distributes vapor via a carrier gas. Feedback from a linear level sensor maintains the vessel at the set point. A sparge diffuser bubbles carrier gas to maximize saturation. A temperature probe & chiller maintain the chemical at the set point to maximize process control. 
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Customized Gas Supply Container

Exentec’s complete solutions in the technical/safety container are ideal for a variable and flexible gas supply. Thanks to prefabrication at Exentec, they can be installed on any production site in a time- and cost-saving manner. After integration into the existing supply infrastructure and final overall testing, the gas supply systems are ready for operation at short notice.
Cleanroom Facility
Cleanroom

Superior solutions and comprehensive services

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Air Handling Units
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Critical Subsystems and Controlled Environments
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Gas Supply
chemical supply
Chemical Supply
NSI level sensor
Sensors and Ampoules

State-of-the-art ampoules, pyrophoric chemical handling and liquid level sensors.

Process Exhaust
Process Exhaust
Gas Abatement Technology
Gas Abatement